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Here
are some heat treating tips and temperatures
Why
do we heat treat? Heat treating alters knapable
material that is otherwise unchippable and transforms
it to a glass like characteristic. Heat treating
will also improve the colors of some flints. Browns
can become reds, grays can become blues yellows
become orange and so on. It's an oxidation of the
minerals in the stone. Soak heating (heating for
36-48 hours at a constant temp) is not necessary
but will further enhance this knapability and color
change. Not all materials can be heat treated. An
example of this is the black and bluish Kentucky
"Horn Stone".
For the sake of simplicity,
we will call all knapable stone "flints"
regardless of what they are.
Remember that there
are different grades of all materials, So the chart
below has ranges for each type and or grade. It
is also important to understand that these temperatures
are for spalls or pieces that are absolutely no
thicker than 2 inches.
Heating thicker pieces
requires lower temps and a kiln with NO air leaks.
Preforms, seem to be able to take hotter temps than
spalls. This is likely because of there uniform
shape. The preforms can be fairly thick. This is
a nice advantage for knappers who have attractive
flints that knap like concrete when there raw. They
can be preformed and then heated with little risk
of damage.
If a material is not
on the chart, experiment with it. If it seems high
grade and you still want to heat it to get that
glass like look or workability then start with low
temps (around 350f.). A rule of thumb is this: white
or gray flints take hotter temps than darker flints.
Black flints or cherts.
Moisture content
is ever present throughout the stone in ALL flints.
Some materials indicated below are very sensitive
to heat due to this. They require a special drying
process. With out this drying process listed below,
your flint will be destroyed.
Most of our Coastal
Plains (including the Jaspers and Corals) flints
need special care because of this. It is not total
necessary but worth it! For example: on the
chart below, Flint River" chert can be heated
to 450-460f. This is with the drying process.
If you don't want to go through the trouble of the
drying, then the max temp must be lowered to 350f.
Any hotter and it WILL become damaged. Now then,
if you dry it, and following my instructions below,
then the stone can be heated to 450f. This is fact.
The final result
for this drying process is better color and knapability
with this particular type of stone.
If you have heated
your flint and it has not improved, you can always
re heat the flint to hotter temps but you can never
go back. Once you have over heated the stone, the
damage is done.
I have had experiences
where I know I have heated flint just a bit too
hot. The stone became very unpredictable and easily
developed splits at the point of impact on the platform.
After some tears, the rock was put in a bucket and
forgotten about for over a year. I could not bring
myself to trim through it and salvage what I could.
Then, after it was re discovered a year later, hidden
away in my shop, I tested the flint with a billet.
The same pieces that had chipped uncontrollably
now became very manageable. It was awesome I might
add. This has happened to me twice now and I am
certain that some of the stresses caused in heating
had come out of the stone over time.
*Highly
recommended drying as per directions below.
Any
deviation from this will result in blown flint!
That I guarantee!
First the flint must be dried
This takes
about a week so be patient
Take the flint up slow and down slow, no faster
than 50 degrees an hour!
Step 1. run up to 250 F and NO higher,. and
allow to cool to room temperature.
Step 2. run up to 250 F. and NO higher, allow
to cool to room temperature.
Step 3. run up to 250 F. and NO higher, allow
to cool to room temperature.
Step 4. run up to 250 F. and NO higher, allow
to cool to room temperature.
Step 5. The final heating will go to 450 for
high grade material
For lesser grades 460-470. {Thin Slabs may go
higher}
Do Not heat whole rocks or spalls thicker than
¾ of an inch.
Please remember
If I said it here, I mean
it! |
Basic
flint heat treating instructions
Be sure the kiln is packed full with NO room
for more stone. If you need to top the kiln
off, get anything of poor grade to fill it up,
even a brick will do! This insures that the
flint will ramp up and cool slow with limited
air currents within the kiln. (This causes temperature
shock, which can blow up or crack your flint).
Take the flint up slowly and down slow, no faster
than 50 degrees an hour.
Hold time at finished temps should be at least
3 hours. (No need to hold it longer unless your
going for enhanced color)
Do Not heat whole rocks or spalls thicker than
2 inches. |
Basic
Kiln safety
Operate
your kiln safely!
1. Never operate kiln on a wooden or flammable
surface. Use cement blocks.
2. Place kiln elevated on concrete blocks with
holes in them or a proper metal stand. Do NOT
set directly on any floor!
3. Keep kiln at least 20" from any walls
or other objects at all times.
4. Use cement fiberboard on near by walls for
an extra-added protection!
5. Use a "dedicated" outlet for each
kiln switch on a 15-amp breaker.
6. Never heat-treat large blocks of stone. Stones
could violently break apart. This could knock
the lid right off a kiln ejecting VERY hot
Fragments, creating a serious fire hazard!
7. Keep your kiln out of the weather, Damage
to electrical parts will result.
7. Never operate kiln with flammable fumes,
liquids or vapors present.
8. Avoid heat-treating in your home or living
space. Heating rocks can produce poisonous or
harmful vapors, even if not cut on rock
saws!
9. ALWAYS WEAR A RESPIRATOR WHEN LOADING OR
UNLOADING YOUR KILN!!! DUST FROM BRICKS AND
ROCKS ARE DANGEROUS
TO YOUR LUNGS! |
Below
I have classified the materials into three grades:
"A" = High grade, sometimes very
knappable in the raw state. A slight to good gloss.
"B" = Medium grade, a dry texture.
Gritty when you scratch it with your fingernail.
No gloss
"C" = Quite dry in appearance.
Coarse and very difficult to knap.
All
Temperatures ar Fahrenheit
Some common but not all of
North America's lithics...
*Coastal
Plains
Corals found in water
Rivers or oceans |
A |
490-515 |
North Dakota
"Knife River"
Fossil cattails |
A |
350-380 |
| B |
515-540 |
|
|
| C |
540-600 |
|
|
*Coastal
Plains Fla.
Corals found on land
|
A |
450-550 |
Arkansas
Novaculite |
A |
|
| B |
550-600 |
B |
|
| C |
600-630 |
C |
|
*Coastal
Plains Cherts
found in water
|
A |
480-500 |
Ohio "Coshocton"
flint |
A |
|
| B |
500-550 |
B |
|
| C |
550-650 |
C |
|
*Coastal
Plains
Cherts found on land |
A |
520-530 |
Ohio "Flint Ridge"
flint |
A |
|
| B |
530-575 |
B |
|
| C |
575-650 |
C |
|
Coastal Plains
Chalcedony found in water (kal-sed-ni) |
A |
350 |
Ohio "Flint Ridge
Chalcedony" |
A |
|
| |
|
|
|
| |
|
|
|
| Coastal Plains Jaspers |
A |
450-500 |
*Midwest
"Burlington" chert |
A |
500-540 |
| B |
500-575 |
B |
540-580 |
| C |
575-750 |
C |
580-630 |
*Coastal
Plains
"Flint River" Chert |
A |
440-450 |
Texas "Georgetown"
|
A |
350-360 |
| B |
450-480 |
|
|
| C |
480-515 |
|
|
| *Florida
Cherts |
A |
500-540 |
Texas "Alibates" |
A |
450-530 |
| B |
540-600 |
|
|
| C |
600-700 |
|
|
*Southern
Alabama Coastal Plains
Cherts |
A |
500-530 |
|
A |
|
| B |
530-600 |
B |
|
| C |
650-700 |
C |
|
Texas "Ft. Hood"
fossil stramatolites |
A |
500-520 |
|
A |
|
| B |
550 |
B |
|
| |
|
C |
|
Texas
Edward's Plateau
River cobbles & tabular cherts |
A |
350 |
|
A |
|
| B |
350-400 |
B |
|
| C |
400-550 |
C |
|
|
Tennessee
agates
|
A |
450 |
|
A |
|
| B |
500-520 |
B |
|
| C |
600 |
C |
|
Some flints that will not heat treat:
North Dakota
"Rainy Buttes"
Fossil wood
Kentucky
"Horn stone"
Tennessee
"Ft. Payne Chert"
"Dover
Chert"
Pa. Ny. Ontario
"Onondaga"
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